In the electronics industry, even an invisible impulse can destroy a product worth tens of thousands of zlotys. Transporting delicate components - such as processors, PCBs or integrated circuits - requires not only mechanical protection, but, above all, electrostatic protection. See how in Geo Globe Poland we design ESD trays, which protect electronics at every stage of transportation.
CUSTOMER PROBLEM:
✔ Risk of damage: Electrostatic charges accumulated during transportation could damage delicate electronic components.
✔ Threat to quality and reliability: Even small charges could lead to later failures.
✔ Lack of ergonomics in production: The trays did not allow convenient removal of details, which slowed down assembly.
SOLUTION:
✅ We have designed ESD trays out of conductive plastic: Material with conductive microstructures safely discharges charges away from the transported component.
✅ We have chosen the right level of resistance: Plastic matched to the type of components - conductive or dissipative, complying with EPA standards.
✅ We have optimized the ergonomics: The parts can be removed quickly, without turning - safely and immediately in the mounting position.
✅ We provided full protection and quality: The trays meet industry standards and eliminate the risk of hidden damage.
Want to learn more about how our solution has affected the safety of valuable products in transit?
Keep reading to learn more about this realization!
Who was the customer?
The client was an electronics company - a manufacturer of high-end electronic components. These products require extremely delicate handling at every stage of production and transportation, since even the slightest damage can lead to the failure of the entire system.
In this case, the client was looking for a solution that:
- Guarantees electrostatic protection (ESD) During the transportation of components,
- will eliminate the risk of damage mechanical resulting from the movement of components,
- will streamline work in production - allowing safe and convenient removal of components by assembly line workers.
The customer therefore needed personalized ESD solution, which will not only protect the transported workpiece, but also improve the efficiency of the entire assembly process.
What problem did the customer face?
Dangerous accumulation of electrostatic charges
Plastics are natural insulators - they do not conduct electricity. During transportation, when trays move, rub and bounce, electrostatic charge accumulates on them. It is this charge - although invisible - that can destroy delicate electronic components such as processors, PCBs and integrated circuits.
No control over the discharge
Without proper ESD protection, the accumulated charge seeks an outlet and can hit the sensitive part directly. For the customer, this means a real risk of damage, complaints and, in extreme cases, the need to dispose of a batch of product.
Threat to quality and reliability
Even minimal damage caused by ESD can lead to operational instability or premature component failure. For an electronics manufacturer, this means huge financial and image losses, as well as delays in order fulfillment.
Lack of ergonomics in existing solutions
It's not just a matter of safety. The trays previously used by the customer were not tailored to the parts. Their shape did not allow for convenient and safe removal of parts, which slowed down work on the assembly line and increased the risk of mechanical damage.
Solution designed by Geo Globe Poland
In response to the needs of a customer in the electronics industry, we designed and delivered a dedicated ESD packaging solution that effectively protects sensitive electronic components from damage caused by electrostatic discharge.
To ensure complete safety during transport and storage, we have offered specialized trays made of plastic with controlled conductive and dissipative properties. We used a material containing conductive microstructures, which allows us to effectively dissipate accumulated static electricity - before it reaches the sensitive component.
Thanks to this technology, the trays we designed create a controlled "escape" path for static electricity - instead of accumulating on the surface of the packaging, it is safely and immediately discharged outside the tray, bypassing the transported workpiece.
What makes our solution different?
At the design stage, we selected a material with the appropriate electrical parameters - conductive or dissipative - depending on the technical requirements and the type of components to be protected. Thus, we ensured full compatibility with the requirements of ESD zones and a safe way to dissipate charges.
We also designed the trays with the assembly line in mind - we made sure that workers could easily and intuitively remove the workpiece in the assembly position, without having to reposition or turn it in their hand. This helped streamline processes and minimize the risk of accidental damage to the component.
The end result - what did the customer gain?
Thanks to the Geo implemented Globe Poland solution, the customer gained real advantages both operationally and qualitatively. Our dedicated ESD trays effectively protect delicate components electronic at every stage of transportation and storage.
Maximum protection
Our solution protects components not only from damage visible to the naked eye, but also from so-called hidden damage, which can only reveal itself after time and lead to the failure of finished equipment.
Compliance with stringent standards
The trays are designed in accordance with the requirements of EPA (Electrostatic Protected Area) environments, meeting international ESD protection standards used in the logistics of electronic components.
Full integration into the production process
Already at the stage of technical analysis, we took into account all the customer's needs - from storage to transportation to ergonomics on the assembly line. The trays were fully adapted to the details and the realities of the plant's work. Thanks to the ergonomics of the trays and the well-thought-out layout of the workpieces, workers can quickly and conveniently pick up components without the risk of damage - which translated into a smoother and more efficient assembly process.
Security that translates into savings
Safe electrostatic discharge has significantly reduced the risk of complaints, operational errors and costly losses due to improper transportation.
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