INDUSTRIAL DESIGN
Industrial design - product design
(from idea to design-prototype to finished product)
Creating modern plastic products requires more than a nice design. In order for a new detail to perform its function and be cost-effective to manufacture, you need a combination of industrial design Uz the right technology. At Geo Globe Poland, we lead the process from idea to finished part. Our team of designers, technologists and consultants helps manufacturers go through the entire process: from idea to tool design to finished product.
Industrial design and mold design should focus on functionality, cost optimization and zero waste. This ensures that each component is precisely tailored to the needs of your industry.
If you want a product that is refined to the last detail and fits coherently into your supply chain or optimizes a product, we are the partner to guide you through the entire project - from concept to production.
Industrial design from behind the scenes
The first stage is product design. This is the moment when a concept for the look and ergonomics of an item is created. Our designers study how users use the item, define key functions and work with engineers to create sketches and 3D models.
The next step includes Design of plastic products. Together with the designers, we transform the initial concept into a realistic model: we select the right material, define wall thicknesses, rounding radii and other parameters. All this is done so that the target component is robust and ergonomic.
At this stage, complete technical documentation is created - from digital models to the first prototypes. We use flow and cooling simulations to catch potential technological problems and prevent defects early in the design phase. We also analyze the product's life cycle and plan for recycling, so we operate in the spirit of a closed-loop economy from the start. A process managed in this way makes design and manufacture of plastic parts runs smoothly, reduces implementation time and minimizes the risk of errors.
Injection mold design vs. vacuum mold design - key differences
At Geo Globe Poland, we specialize in vacuum thermoforming. It's a process that involves heating a sheet of plastic and shaping it on a mold using a vacuum Thermoforming tools are much less expensive than injection molding and allow for quick implementation. This technology is great for medium runs and large parts - housings, trays, dividers or panels.
Injection molding is, in turn, an alternative for projects requiring the highest precision. Injection molding allows the creation of small, complex parts with thin-walled transitions or integrated abutments and is cost-effective for high production volumes. It should be noted, however, that this technology requires expensive steel molds and a longer preparation cycle.
We take an individual approach to each project: for high-precision parts we recommend injection molding, while for medium series or larger parts we advise thermoforming. An informed choice of tooling ensures an optimal ratio of production costs to the functionality of the component.
Custom plastic components
The scope of our services includes Design and manufacture of plastic housings for industrial equipment and small assembly components. Our plastic housings and components are used in many sectors. We design panels, covers, as well as components for vehicle bodies and interiors.
We also supply housings for medical devices and laboratory equipment, as well as components for construction and industrial equipment.
We work with manufacturers of household appliances and electronics, creating housings for kitchen appliances, washing machines, control panels and operator modules. We also carry out projects for agriculture, railroads and logistics, and our dedicated trays and transport dividers enable not only the safe transportation of parts and components, but also ergonomic and optimized work.
Design of large-scale plastic parts
For larger formats, we offer Design of large-scale plastic parts, such as containers, tanks or machine guards. Here, geometry optimization and even material distribution are key. We use simulations to reduce the weight of the product while maintaining strength. Thanks to machines with a large molding field and a wide range of materials, we can create parts with impressive dimensions. Our engineers optimize geometry and material distribution to achieve lightness and strength.
Designing plastic parts for large companies
With our own machinery and design team, we realize comprehensive design of plastic parts for large companies. We have more than 30 years of experience in designing and manufacturing plastic components for customers around the world. We have supplied dedicated trays, spacers, covers and liners for the automotive, aerospace, railroad, construction and medical industries. We work on batch projects where repeatability and timeliness are important, as well as smaller batches where flexibility in production is important. Our own modeling shop and machine park allow us to move quickly from concept to finished part.
Production of custom plastic parts
To meet unusual needs, we also realize customized plastic parts. These can be specialized trays for automatic lines, transport dividers or covers for prototype equipment. If your project goes beyond standard molds, we will offer a tailor-made solution. Vacuum thermoforming allows you to create complex nests and shapes.
WE THINK GREEN
Our know-how is in line with the global trends of Recycle, Reuse, Reduce. To the partners who trusted us, we guarantee that the production of plastic components is carried out with full respect for the environment.
Our approach is long-term, environmentally friendly and comprehensive – we ensure that the entire process is carried out in one place, from the design of the component to the production phase, which saves time and resources, we advise our partners and offer solutions tailored to their needs, so that the prototype turns into the expected final product.
Design and manufacture of plastic enclosures
When creating plastic enclosures, we always combine functionality, ergonomics and aesthetics.
- In the automotive industry, we prepare lightweight, durable interior panels and components to meet the needs of automakers.
- For the home appliance sector, we design housings for washing machines, dryers and other appliances, selecting the material to meet demanding operating conditions.
- In electronics, on the other hand, we develop covers for control modules, operator panels and housings for measuring and control devices.
In each of these projects, we use advanced CAD and simulation tools to select key parameters. This allows us to create components ideally suited to specific loads and customer expectations, while maintaining the highest quality standards in both large and small batch production.
If you would like to learn more about our company's capabilities and discuss your project, please feel free to contact us. We'll talk about your needs, identify the best solutions, and together we'll create something that will truly improve or enhance your products or business projects.
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